China Ini up to 200knm High Torque Hydraulic Planetary Gearbox agricultural gearboxes

Item Description

INI 2 pace excavator journey motor
IKY sequence track and wheel drives have been designed by us . We possess the intellectual property proper.   It has an integrated composition with radial piston motor, gearbox and integral oil distributor with manage vlaves. It outcomes in compact layout, diminished value and increased trustworthiness and transmission effectiveness. 

 

 

Primary characteristics

 

• higher torque lower speed

• higher startup and procedure efficiency

• large reliability

• can be right connected to sprocket wheel   

• compact design and style, limited general size

• Owing to the substantial torque score and the high quality of the resources, these models are the ideal solution in hefty duty purposes

 

Software

 

• specifically desgined for tracked and wheels automobiles, these kinds of as excavators, drillers, coal mining devices.

• Specification 

 

IY 2.5 sequence

Design no.	Whole displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY2.5-520 * * *	518	952	1224	one~100
IY2.5-800 * * *	805	1480	1903
IY2.5-1050 * * *	1057	1943	2500
IY2.5-1330 * * *	1337	2487	3200

 

IY 3 collection

Model no.	Complete displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		sixteen MPa	twenty MPa
IY3-seven hundred * * *	693	1358	1747	one~eighty
IY3-a thousand * * *	1078	2113	2717
IY3-1700 * * *	1701	3273	4571
IY3-2200 * * *	2198	4229	5437

 

Product no.	Complete displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		sixteen MPa	twenty MPa
IY3-2000 * * *	1908.5	3742	4811	one~85
IY3-2500 * * *	2337.5	4583	5892	one~65
IY3-2750 * * *	2711.five	5316	6835	one~60
IY3-3400 * * *	3426.5	6593	8476	1~45

 

IY 4 collection

Model no.	Whole displacement (ml/rev)	Rated Torque(N.m)		Pace (r/min)
		16 MPa	twenty MPa
IY4-3400 * * *	3402	6640	8537	1~70
IY4-4160 * * *	4165	8014	10303	one~60
IY4-4800 * * *	4830	9293	11949	1~fifty
IY4-5500 * * *	5544	10667	13715	one~forty

 

 IY 5 sequence

Product	Total displacement (ml/rev)	Rated Torque(N.m)		Velocity (r/min)
		16 MPa	20 MPa
IY5-7200 * * *	7154	13675	17698	.5~40
IY5-7800 * * *	7812	15031	19325	.5~32
IY5-9200 * * *	9212	19384	24922	.5~twenty five

 

Model	Complete displacement (ml/rev)	Rated Torque(N.m)		Velocity (r/min)
		16 MPa	twenty MPa
IY5-ten thousand * * *	9988	2571	25752	.5~twenty
IY5-11000 * * *	11038.5	22136	28460	.5~15

 

 

IY seventy nine series

Design	Complete displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		sixteen MPa	20 MPa
IY79-55000 * * *	55286	110867	142544	.2~10
IY79-67000 * * *	66902	134162	172494	.2~eight
IY79-80000 * * *	77660	155735	25711	.2~five

 

 

When the enter pace is 3000rpm

Power(W)	Gear Ratio
	1/three	1/5	1/nine	1/15	1/twenty	1/25	1/35	1/45	1/81
50	B	B	B	B	B	B	B	C	C
100	B	B	B	B	B	B	C	C	D
200	B	B	C	C	C	C	C	D	E
four hundred	B	C	C	C	C	C	D	E
750	C	C	D	D	D	D	E	E
a thousand	D	D	E	E	E	E
1500	D	D	E	E
2000	D	E	E	E
2500	E	E	E
3000	E	E	E
3500	E	E
4000	E	E
4500	E
5000	E

 

B type: M5*ten			C type: M6*12 (or M8*sixteen)
D typr: M8*16 (M6*twelve)			E type: M10*twenty

Our Services

 

one. One particular yr warranty from delivery

2. Free factors for substitute inside guarantee time period

three. Specialist remedy company

four. Free specialized help at any time

5. Client education is available.

6. On-website set up and commissioning is available.

 

Business Data

 

•  Business Introduction

 

240,000 m^three, seven-hundred personnel, ISO9001:2008 & ISO14001:2004 qualified.

 

Recognized in 1996, we are 1 of top companies in China who are specialised in creating and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic electrical power models, and hydraulic pumps. 
 
With powerful study and improvement capacity, we have accomplished fourteen creation patents and thirty practical innovation patents.
Meanwhile, we have much more than 250 sets of innovative creation and inspection products to guarantee the top quality of 
our merchandise. 

 
Our products have been commonly utilized in Offshore Application, Agriculture Business, Fishing Tools, Construction Machinery, 
Petroleum Industry, Coal Mining, Geological Prospection, Maritime Application, Metallurgical Engineering, Light-weight Sector, 
as nicely as Environmental Defense and other industries. 
 
As a dependable maker and supplier, we have a dominating market share in China, and we also enjoy an increasing 
marketplace share globally.  Our merchandise have been exported to:

 

-Europe: Uk, Austria, Netherlands, Germany, Sweden
-North The us: Usa, Canada
-South The usa: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Center East, India, Korea and other international locations in the globe.

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Oscillating Base Type
Step:	Four-Step

###

Customization:	Available | Customized Request

###

Model no.	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY2.5-520 * * *	518	952	1224	1~100
IY2.5-800 * * *	805	1480	1903
IY2.5-1050 * * *	1057	1943	2500
IY2.5-1330 * * *	1337	2487	3200

###

Model no.	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY3-700 * * *	693	1358	1747	1~80
IY3-1000 * * *	1078	2113	2717
IY3-1700 * * *	1701	3273	4028
IY3-2200 * * *	2198	4229	5437

###

Model no.	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY3-2000 * * *	1908.5	3742	4811	1~85
IY3-2500 * * *	2337.5	4583	5892	1~65
IY3-2750 * * *	2711.5	5316	6835	1~60
IY3-3400 * * *	3426.5	6593	8476	1~45

###

Model no.	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY4-3400 * * *	3402	6640	8537	1~70
IY4-4160 * * *	4165	8014	10303	1~60
IY4-4800 * * *	4830	9293	11949	1~50
IY4-5500 * * *	5544	10667	13715	1~40

###

Model	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY5-7200 * * *	7154	13675	17698	0.5~40
IY5-7800 * * *	7812	15031	19325	0.5~32
IY5-9200 * * *	9212	19384	24922	0.5~25

###

Model	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY5-10000 * * *	9988	20029	25752	0.5~20
IY5-11000 * * *	11038.5	22136	28460	0.5~15

###

Model	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY79-55000 * * *	55286	110867	142544	0.2~10
IY79-67000 * * *	66902	134162	172494	0.2~8
IY79-80000 * * *	77660	155735	200231	0.2~5

###

Power(W)	Gear Ratio
	1/3	1/5	1/9	1/15	1/20	1/25	1/35	1/45	1/81
50	B	B	B	B	B	B	B	C	C
100	B	B	B	B	B	B	C	C	D
200	B	B	C	C	C	C	C	D	E
400	B	C	C	C	C	C	D	E
750	C	C	D	D	D	D	E	E
1000	D	D	E	E	E	E
1500	D	D	E	E
2000	D	E	E	E
2500	E	E	E
3000	E	E	E
3500	E	E
4000	E	E
4500	E
5000	E

###

B type: M5*10			C type: M6*12 (or M8*16)
D typr: M8*16 (M6*12)			E type: M10*20

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Oscillating Base Type
Step:	Four-Step

###

Customization:	Available | Customized Request

###

Model no.	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY2.5-520 * * *	518	952	1224	1~100
IY2.5-800 * * *	805	1480	1903
IY2.5-1050 * * *	1057	1943	2500
IY2.5-1330 * * *	1337	2487	3200

###

Model no.	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY3-700 * * *	693	1358	1747	1~80
IY3-1000 * * *	1078	2113	2717
IY3-1700 * * *	1701	3273	4028
IY3-2200 * * *	2198	4229	5437

###

Model no.	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY3-2000 * * *	1908.5	3742	4811	1~85
IY3-2500 * * *	2337.5	4583	5892	1~65
IY3-2750 * * *	2711.5	5316	6835	1~60
IY3-3400 * * *	3426.5	6593	8476	1~45

###

Model no.	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY4-3400 * * *	3402	6640	8537	1~70
IY4-4160 * * *	4165	8014	10303	1~60
IY4-4800 * * *	4830	9293	11949	1~50
IY4-5500 * * *	5544	10667	13715	1~40

###

Model	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY5-7200 * * *	7154	13675	17698	0.5~40
IY5-7800 * * *	7812	15031	19325	0.5~32
IY5-9200 * * *	9212	19384	24922	0.5~25

###

Model	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY5-10000 * * *	9988	20029	25752	0.5~20
IY5-11000 * * *	11038.5	22136	28460	0.5~15

###

Model	Total displacement (ml/rev)	Rated Torque(N.m)		Speed (r/min)
		16 MPa	20 MPa
IY79-55000 * * *	55286	110867	142544	0.2~10
IY79-67000 * * *	66902	134162	172494	0.2~8
IY79-80000 * * *	77660	155735	200231	0.2~5

###

Power(W)	Gear Ratio
	1/3	1/5	1/9	1/15	1/20	1/25	1/35	1/45	1/81
50	B	B	B	B	B	B	B	C	C
100	B	B	B	B	B	B	C	C	D
200	B	B	C	C	C	C	C	D	E
400	B	C	C	C	C	C	D	E
750	C	C	D	D	D	D	E	E
1000	D	D	E	E	E	E
1500	D	D	E	E
2000	D	E	E	E
2500	E	E	E
3000	E	E	E
3500	E	E
4000	E	E
4500	E
5000	E

###

B type: M5*10			C type: M6*12 (or M8*16)
D typr: M8*16 (M6*12)			E type: M10*20

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.

editor by czh 2023-03-24