Merchandise Description

UMC is the market chief in gearbox engineering. More than our 40 calendar year background we have released a lot of sector modifying gearboxes this kind of as the patented TNT gearbox, the 740, the 760, the 775 and far more. We continue to outline and redefine market standards for gearbox functionality, top quality, features and engineering. Our gearboxes are purpose created to do the task. In no way over-engineered.

UMC stands powering its products and is dedicated to production the very best items for a world-wide industry.

740-U 50:1 Ratio

Developed for longer spans, more substantial wheels, and heavier towers.
 

Attributes and Advantages

• 2.25 inch output shaft
• 50:1 gear ratio
• Cartridge input and output seals
• Bigger input bearings
• Enter shaft guard
• External seal protectors for input and output seals
• Best oil fill plug
• Universal mounting sample
• Entire cycle enlargement chamber with stainless steel cover
• Loaded with excessive force worm equipment oil
• Steel output shaft and input shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Twin ended enter shaft

740-UV 52:1 Ratio
Designed for for a longer time spans, more substantial wheels and heavier towers exactly where an extended output shaft is necessary.
 This gearbox has all the exact same capabilities, features and positive aspects that the common 740 has with a few tweaks. The output shaft is prolonged, the gear ratio is 52:1 and the input shaft is manufactured of ductile iron with a 25° pressure angle allowing this gearbox to be utilised on middle CZPT and lateral shift/ linear techniques that arrive standard with these specifications.

Functions and Advantages

• two.twenty five inch prolonged output shaft
• 52:1 equipment ratio with 25° force angle
• Cartridge input and output seals
• Larger enter bearings
• Input shaft guard
• Exterior seal protectors for input and output seals
• Top oil fill plug
• Common mounting pattern
• Full cycle expansion chamber with stainless steel protect
• Crammed with severe force worm gear oil
• Metal output shaft and ductile iron input shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Dual ended input shaft

760-UV Gearbox

Developed for corner programs and lateral shift carts in which an prolonged output shaft is required

Growers usually use UMC’s 760-UV gearbox for the most intense purposes in which an prolonged output shaft is necessary. The gearbox is created for higher yearly several hours of operation while dealing with the large masses skilled on corner techniques and lateral go carts as properly as the most intense subject conditions exactly where wheel rutting is distinguished, soil is weighty, and tower weights are larger.

The UMC 760-UV closing push gearbox is our premier and most tough gearbox with an prolonged output shaft. It attributes a more substantial-diameter bull equipment than the regular 740 collection to take care of twenty% increased torque. It also features a 2.5″ output shaft to accommodate much more overhung load. It is created for use on heart pivots, corners, lateral go/ linear irrigation systems and carts in which a 52:1 equipment ratio and prolonged output shaft are normal technical specs.

Features and Positive aspects

• two.5″ output shaft
• fifty two:1 gear ratio with a 25° strain angle
• Distinctive twin enter and output seal design and style
• twenty% a lot more torque ability than the standard 740
• Bronze equipment optional
• Bigger enter bearings
• Input shaft guard
• Exterior seal protectors for input and output seals
• 11-Bolt mounting sample
• Full cycle enlargement chamber with aluminum cover
• Stuffed with intense pressure worm gear oil
• Metal output shaft and ductile iron enter shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Twin finished input shaft

TNT-2 Gearbox

Created for apps where the irrigation technique could need to have to be towed

This gearbox is the best solution for a towable irrigation method. Growers usually favor this gearbox above a gearbox with a towable hub. Just disengage the worm and tow your technique to its functioning location, then re-interact the worm and you are ready to operate. The CX coupler is the best compliment for the TNT-2 gearbox because of to the capacity to management coupler disengagement at the gearbox.

The UMC patented TNT-2 closing generate gearbox is made specifically for apps the place a centre CZPT or lateral transfer/ linear irrigation method needs to be towed. The gearbox provides the ability to disengage the worm equipment and allows consumers to transfer programs from 1 spot to one more with out requiring a Towable Hub incorporate on.

Features and Advantages

• two.25″ output shaft
• 50:1 equipment ratio
• Dual enter seals with triple lip output seals
• Bronze gear optional
• Enter shaft guard
• Exterior seal protectors for input and output seals
• Prime oil fill plug
• 11-Bolt mounting sample
• Entire cycle expansion chamber with stainless metal protect
• Stuffed with intense force worm equipment oil
• Metal output shaft and enter shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Dual finished enter shaft

760-UV Bronze Gearbox

Created for the most excessive situations in which an extended output shaft is necessary.

Growers typically use The UMC 760-UV bronze gearbox for the most extreme programs exactly where an prolonged output shaft is necessary. The gearbox is developed for higher annual several hours of operation although handling the heavy masses seasoned on corner systems and lateral transfer carts as properly as the most intense discipline circumstances the place wheel rutting is notable, soil is heavy, and tower weights are higher.

The UMC 760-UV Bronze last travel gearbox is our greatest and most tough gearbox with an prolonged output shaft created for the most severe growing circumstances. It functions a higher toughness aluminum bronze bull gear and a heat handled steel worm equipment giving it a significantly greater load capacity than the standard 760-UV. Furthermore, this equipment combination significantly lowers equipment dress in, extending the helpful lifestyle of the gearbox. It also features a 2.5″ output shaft to accommodate more overhung load. It is developed for use on middle pivots, corners, lateral shift/ linear irrigation programs and carts where a 52:1 gear ratio and extended output shaft are normal specifications.

Characteristics and Benefits

• two.5″ output shaft
• fifty two:1 gear ratio with a 25° pressure angle
• Exclusive dual input and output seal style
• Bronze Gear
• Warmth Handled Metal Worm Gear
• Larger enter bearings
• Enter shaft guard
• External seal protectors for enter and output seals
• eleven-Bolt mounting pattern
• Full cycle growth chamber with aluminum go over
• Loaded with extreme stress worm gear oil
• Metal output shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Dual ended input shaft
• Also Offered Assembled in the United states

UMC is the industry leader in gearbox engineering. In excess of 37 yr historical past they have launched a lot of industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and much more. CZPT proceed to define and redefine business standards for gearbox efficiency, quality, attributes and technologies. CZPT gearboxes are goal created to do the task. Never more than-engineered.UMC stands powering its goods and is dedicated to production the best merchandise for a world-wide market place.

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Choosing the Right Agricultural Gearbox

When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.

Bevel gearboxes

Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.

Closed-loop seals

There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.

Surface finish

The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.

Shaft arrangement

An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.

Cost

Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.

editor by czh 2023-03-30