Item Description

UMC is the business chief in gearbox technology. More than our 40 year historical past we have launched several sector changing gearboxes this sort of as the patented TNT gearbox, the 740, the 760, the 775 and more. We carry on to determine and redefine industry specifications for gearbox efficiency, top quality, characteristics and technology. Our gearboxes are objective constructed to do the job. In no way above-engineered.

UMC stands powering its products and is committed to producing the very best merchandise for a global market place.

740-U fifty:1 Ratio

Made for lengthier spans, more substantial wheels, and heavier towers.
 

Functions and Advantages

• 2.twenty five inch output shaft
• 50:1 gear ratio
• Cartridge input and output seals
• Larger enter bearings
• Enter shaft guard
• Exterior seal protectors for enter and output seals
• Leading oil fill plug
• Universal mounting sample
• Total cycle enlargement chamber with stainless metal go over
• Stuffed with extreme pressure worm equipment oil
• Steel output shaft and input shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Dual finished input shaft

740-UV fifty two:1 Ratio
Designed for more time spans, greater wheels and heavier towers the place an prolonged output shaft is required.
 This gearbox has all the same capabilities, features and benefits that the regular 740 has with a handful of tweaks. The output shaft is extended, the equipment ratio is fifty two:1 and the input shaft is manufactured of ductile iron with a 25° force angle permitting this gearbox to be employed on center pivot and lateral move/ linear techniques that arrive standard with these specifications.

Characteristics and Advantages

• two.25 inch prolonged output shaft
• 52:1 equipment ratio with 25° stress angle
• Cartridge enter and output seals
• Bigger input bearings
• Enter shaft guard
• External seal protectors for enter and output seals
• Best oil fill plug
• Universal mounting pattern
• Full cycle growth chamber with stainless steel go over
• Crammed with severe strain worm gear oil
• Steel output shaft and ductile iron enter shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Twin finished enter shaft

760-UV Gearbox

Made for corner programs and lateral transfer carts exactly where an prolonged output shaft is essential

Growers generally use UMC’s 760-UV gearbox for the most severe applications where an extended output shaft is essential. The gearbox is developed for greater annual several hours of procedure even though handling the large loads skilled on corner methods and lateral move carts as effectively as the most excessive area problems exactly where wheel rutting is distinguished, soil is weighty, and tower weights are higher.

The UMC 760-UV ultimate generate gearbox is our largest and most sturdy gearbox with an prolonged output shaft. It functions a bigger-diameter bull gear than the regular 740 collection to take care of twenty% higher torque. It also functions a 2.5″ output shaft to accommodate a lot more overhung load. It is designed for use on center pivots, corners, lateral shift/ linear irrigation systems and carts exactly where a 52:1 equipment ratio and extended output shaft are standard technical specs.

Features and Rewards

• two.5″ output shaft
• fifty two:1 gear ratio with a 25° force angle
• Unique dual enter and output seal design
• twenty% a lot more torque capability than the normal 740
• Bronze equipment optional
• Greater input bearings
• Enter shaft guard
• Exterior seal protectors for input and output seals
• 11-Bolt mounting pattern
• Total cycle enlargement chamber with aluminum go over
• Loaded with severe pressure worm equipment oil
• Metal output shaft and ductile iron enter shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Twin finished enter shaft

TNT-2 Gearbox

Created for applications the place the irrigation system may possibly need to have to be towed

This gearbox is the ideal answer for a towable irrigation system. Growers usually favor this gearbox in excess of a gearbox with a towable hub. Simply disengage the worm and tow your system to its functioning place, then re-have interaction the worm and you are completely ready to operate. The CX coupler is the perfect compliment for the TNT-2 gearbox because of to the ability to management coupler disengagement at the gearbox.

The UMC patented TNT-2 last generate gearbox is made specifically for purposes in which a center pivot or lateral shift/ linear irrigation technique needs to be towed. The gearbox gives the capability to disengage the worm equipment and allows consumers to go techniques from 1 location to another without having requiring a Towable Hub include on.

Characteristics and Positive aspects

• two.25″ output shaft
• 50:1 equipment ratio
• Dual enter seals with triple lip output seals
• Bronze gear optional
• Input shaft guard
• External seal protectors for enter and output seals
• Prime oil fill plug
• 11-Bolt mounting sample
• Complete cycle enlargement chamber with stainless steel cover
• Crammed with excessive stress worm gear oil
• Steel output shaft and input shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Twin ended enter shaft

 
UMC PLANETARY WHEEL Travel GEARBOX, sixty eight:1,Functions and Advantages:

1) Planetary gearboxes can replace TL 
2) Hydraulic input for immediate motor coupling
3) Swift performing is normal for a lot more flexibility
four) 24:1 or sixty eight:1 gear ratio
five) 9-bolt wheel flange sample
six) CZPT output torque of 66,two hundred in-lbs
seven) Filled with lithium grease

UMC is the business leader in gearbox engineering. Over 37 12 months historical past they have introduced several industry shifting gearboxes these kinds of as the patented TNT gearbox, the 740, the 760, the 775 and far more. CZPT continue to define and redefine market specifications for gearbox overall performance, quality, functions and technological innovation. CZPT gearboxes are objective constructed to do the work. By no means over-engineered.CZPT stands guiding its goods and is committed to production the best products for a international industry.

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Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.

editor by czh 2022-12-30