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gearbox-PR5
Using miniature gears, Ever-Power offers designed and built unique, high precision mini gearboxes that cannot be found somewhere else. Our miniature gearboxes can be found in many configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that were created and built to meet your unique specifications.
Contact us for the mini gearbox the application requires, or demand a quote on a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Bevel Box
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Shaft-to-Bore
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Flange Worm
Miniature Inline Spur Gearboxes | Micro Inline Spur Speed Reducers
Inline Spur
Compact Worm
Compact Worm
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, swiftness reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please be aware that the links for our little gear drives include info on the full selection of body sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel package miniature gear drives are program rated for the ideal balance of efficiency and cost. Torque could be balanced to meet up your RPM and working life requirements. Lightweight with low backlash efficiency (as little as 1°, with choice of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They offer an result shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also known as “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from reverse sides of the housing; output is certainly a keyed bore. Standard one- and double-end shafts can be found and given keys and retainer bands. An array of equipment ratios and input sizes can be found to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long term lubrication. They offer two input shafts on opposite sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high effectiveness efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes generate an output at 90° from the insight. They deliver superior functionality in an amazing array applications and are built with little footprints, making them perfect for functions where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for boosts to 3,000 RPM. Aluminum housings and stainless gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your most demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with high efficiency, and feature rugged structure for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a customized miniature gearbox to meet up your unique specifications. We can produce customized micro gearboxes in virtually any configuration the application requires, with output torque levels as high as 900Nm. We are able to work from your gearbox designs, reverse engineer an existing unit, or help you develop an all-new design that provides the performance you need. Ask for a quote on a custom miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and unique ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive crucial and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings in inch and metric bore sizes. In . and metric precision surface shafts can be found from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo engine and worm gear is one of the important strengths of EP worm gearmotors, which combine DC electric motor technology with exceptional strength and wear resistance. Engine and gearbox were created as you single, compact unit. Thanks to their reduced current pull, these gearmotors deliver more accurate control of operating temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based on this we can select a wide selection of standard customizations to meet up the requirements of various properties that are essential for each application.
If your application takes a gearbox with some special real estate such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our product range with more than 1000 different standard gearboxes is most likely a good begin to be able to deliver a product that stands out on your side.
Compact gearboxes are high-quality gearboxes for regular drives. The electric engine is integrated with the gearbox into a single unit (the first gear is directly on the motor shaft). Separate gearboxes for link with conventional IEC motors can also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our professionals will be happy to help you create your selection. We will be happy to send out you documentation or style a suitable set directly, on request.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
Coaxial gearbox
Planetary gearbox
Worm gearbox
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be a business benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a wide choice of mounting choices, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low rate gear ratio. Being simple and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its body is normally quite long in the axial path. The gears in these gearboxes could be right or left-handed dependant on the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, easily running and highly powerful drive systems.
Our high-performance gear products are designed to withstand the toughest commercial applications.
The gear housings are machined on all sides and permit diverse mounting positions and applications, making them much popular in the industry. As a result our geared motors tend to be to be found within our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry Compact Worm Gearbox ensures optimum rolling contact under load.
The special tooth root style in mixture with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be utilized for the same torque, and smaller sized gears with exceptional power density can also increase reliability. Ever-Power geared motors are therefore incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing enjoy required for troublefree rolling contact to be substantially decreased and therefore the gear backlash to become minimized.
Double chamber shaft seals developed by Ever-Power are utilized as regular in parallel shaft, shaft installed and helical worm gears for a higher level of tightness.
Ever-Power’s modular equipment technology meets certain requirements of advanced drive systems:
Excellent power density
Minimum backlash
Smooth running
Diverse mounting options
Maximum reliability
High variability
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long lifetime are required. Offered in 9 sizes, these worm gearboxes can be supplied with free input shaft, with hollow bore insight shaft and electric motor flange, and double reduction combination units for slow rate applications. Using cast iron housings, top quality bronze alloy worm wheels and long life bearings, reliability and overall performance are the key top features of this range.
High Precision Right Angle Transmission
Long Lifetime
Wide Selection Of Ratios
Special Surface Treatments