Custom Pulleys
Ever-power has the expertise and specialized capabilities to manufactures pulleys that are made for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we are in a position to produce it regardless of what size, material or details required. Furthermore to assist with your projects Ever-power can manufacture a prototype and also any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can also design your own pulley model using our customized 3D Model Configurator . Download your model or send it for a free quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum is the standard steel for all stock pulleys and most custom pulleys. Nevertheless, there are a variety of other materials and completed such as metal or hard anodized light weight aluminum that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to create your customized pulleys with the fastest turnaround amount of time in the industry. Look at our Components and Finishes
We provide pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We can also manufacture pulleys using a variety of other components such as steel, bronze, plastic, aluminum, and brass.
We provide assistance through the style phase of consumer orders, to help our customers obtain the most cost effective and effective pulley or sheave style.
We utilize the latest inspection apparatus that helps us to keep up quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Customized parts mean a complete host of things that the majority of producers can’t afford; things such as special tooling, manufacturing, and processes. These special extras needed to create custom parts mean a protracted lead time and, eventually, increased prices.
For a number of companies, creating custom parts is handled in exactly this way. At Torque Transmissions, nevertheless, we have a different way of handling custom parts which makes better sense for our business and for our customers businesses.
At Torque Transmission we make use of a PULL production process. Pull-through production is seen as a smaller sized batches, quick responses to customer demands, and smooth item flow. This type of creation is an example of lean production and is the reason why we are able to make orders to customer specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what is ordered
Same production process as is standard
Standardized tooling: we make use of our standard mold foundation system to make exclusive mold tooling, which results in a very quick set up
Customer’s deadline places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing process without delays or queues
Pull-through production of the kind facilitates product customization because the products are produced if they are ordered. This enables us to provide products that may meet a customer’s requirements, instead of offering standard items that may not meet up with the needs of a customer or do the job 100%.