Many of our projects are unique within the industry and represent many of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping apparatus in addition to advanced CNC milling and turning centers, which allows us to produce a vast selection of gear, sprocket, function, and rack sizes, styles, and patterns.
To attain the high rack strength the customer required, the root of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no various other manufacturers can generate. The part shown this is a helical gear rack that is used on a Maag equipment manufacturing machine. The gear rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is necessary to the procedure of their machine and had previously been unable to find someone with the capacity to cut the required size of helical rack. Often customers contact us because OEM parts are no more available or are price prohibitive. Often, customers have found that the grade of replacement parts produced by us exceed the product quality their OEM parts.
To achieve the high rack power the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no additional manufacturers can produce. The part shown this is a helical gear rack that is used on a Maag equipment manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the comprehensive know-how of our skilled experts in both device and machine engineering, our clients benefit from a unique synergy effect that leads to an increased service life of both machine and tools, and also an optimal formed component quality. We try to surpass your goals and make sure your success with our quality.
For years, a machine tool builder had manufactured their own precision gear racks to attain ultra-precise positioning on the machines. They also needed this because their important clients demanded that their machines maintain accurate positioning with no mistake compensation on the axis.
To save lots of costs, they wanted to find a gear rack provider who could achieve the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide range of gear rack for Woodworking Industry regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) equipment rack, which had a complete pitch deviation of significantly less than twelve microns (< 0.012 mm) over a a single meter length. The actual pitch deviation was measured at 20º C and marked on each rack.