Article Abstract – This article will explore the different types of industrial Ever-power motor bases and the vast distinctions they possess in maintainability and ultimate drive efficiency. A detailed analysis of a Engine base motor base technology compared to industry regular (threaded bolt adjustment) bases will emphasize the energy savings, functionality improvement and payback of retrofitting with a Motor base.
In Ever-power belt driven applications, belt tension represents a substantial piece of the system’s overall efficiency. That efficiency could be adversely affected by belt slippage or excess pressure. How that belt drive is installed and taken care of is typically a function of the ease of utilization of the motor base.
Commercial Ever-power Electric motor bases typically fall into two categories. The 1st category is known as a fixed-position foundation. These bases routinely have a couple of adjusting points where a nut is turned clockwise or counter clockwise to move the motor ahead or backward. As the engine moves forwards during adjustment the drive pressure decreases as the sheaves (pulleys) move closer to each other. Conversely, as the motor techniques backward the sheaves move additional away from one another and tension on the belt boosts. The U.S. Section of Energy publishes that notched v-belt drive performance “deteriorates by as much as 5% (to a nominal efficiency of 93%) over time if slippage occurs because the belt is not periodically re-tensioned.”
The second type of motor base can be an automatic or Electric motor base. A popular style is a spring-loaded edition that automatically adjusts for changes in center distance. Whenever a motor operates, the starting torque causes the drive to flex slightly forward and once inertia is overcome it rebounds into position. Automatic tension-managed bases with a springtime design act as a constant resistant push that guarantees the motor’s v-belt drive is constantly under adequate tension.
System Performance vs Proper Belt Tension
Under-tensioned belts result in slip between your driver sheave and the driven. The results of this is:
1. Decreased airflow, which can either increase runtime or reduce occupancy comfort.
2. Decreased power transmission effectiveness and increased belt temperature because of the friction caused by the slippage.
3. Decreased overall element life.
Alternatively, more than tensioned belts bring about:
1. Decreased bearing life
2. Excessive heat generation
3. Increased electric motor energy consumption
Consider this a Goldilocks and the Three Bears analogy. The perfect belt tension may be the point where you have minimal slip and proper power transmission, producing correct airflow with the minimal energy required to do so. The effect may be the belts operate at the perfect nominal temperature. Any other thing more or less would either become too hot or too chilly for Goldie.
Achieving and consistently maintaining this level of tension when using a fixed-position base can be a difficult job. It requires proper installation and periodic maintenance best practices to make sure that the belt drive maintains an adequate level of efficiency. Manufacturers’ recommendations for setting up belts and re-tensioning are to “Check tension frequently through the first a day of operation. Check after jog start or 1-3 mins of operation, at 8 hours, 24 hours, 100 hours and periodically thereafter are recommended”.
Motor Bases are fabricated of metal which offers a bottom of rugged design, compact and smooth in appearance. Bases are design to provide adequate travel, are completely adjustable by the use of a single adjusting screw and also have elongated mounting holes in the bottom plate.
Type A adjustable NEMA Motor Bases design for lighter duty applications
Type B DURABLE bases can hold a foot mounted gear reducer
Ever-power offers a complete selection of motor bases ideal for any application. Pick from the MBA, with heavy-duty cast iron structure, the MC, created from heavy-duty welded metal, the Model ’A’ Tilting, for fractional horsepower motors, or the QS electric motor base, which enables quick and easy motor repositioning. Common Engine Base,Characteristics: galvanization finish, with split plates sliding, it’s practical for bolts repairing of motors.
Application: fixing and adjustment of most series motors.
Ever-power specialist in making all sorts of mechanical transmission and hydraulic transmitting like: planetary gearboxes, worm reducers, in-line helical equipment velocity reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, car gearboxes, pto drive shafts, special reducer & related equipment elements and other related items, sprockets, hydraulic program, vaccum pumps, fluid coupling, gear racks, chains, timing pulleys, udl rate variators, v pulleys, hydraulic cylinder, gear pumps, screw atmosphere compressors, shaft collars low backlash worm reducers and so on. furthermore, we are able to produce personalized variators, geared motors, electrical motors and additional hydraulic products according to clients’ drawings.
The company provides a reliable gurantee for the product’ s quality by advanced inspection and testing equipment. professional technical group, beautiful processing technology and stringent control system.
In latest years, the business has been developing rapidly by its wealthy experience in production, adcanced managemant system, standardized administration system, strong technical force. We generally adhere the idea of survial by quality, and decelopment by development in science and technology.
Ever-power Group is ready to work with you hand in hand and create brilliance collectively!
We also can supply Adjustable Engine Mounts products according to drawings or samples.
Adjustable Engine Bases are large gauge steel installation bases made to simplify installing motors and make the tensioning, maintenance and replacement of belts a straightforward effective task. Fabricated from sheet or steel plate, after that primed and finished in a gray rust and corrosion resistant oven-baked finish. Gussets and reinforcing channels on larger devices and constant seam welding on all systems give these bases strength and durability for a long life. A single (215T frame and smaller sized) or double (NEMA 254T frame and bigger) zinc plated adjusting screw is provided. Motor mounting bolts are included. Adjustable electric motor bases are designed to attach to your existing motor’s base.
Use these bases to tension motor belts where in fact the electric motor is certainly above or below the drive device. They allow easy access to adjustment screws along with the plate. Belt pressure can be altered without loosening the engine hold-down bolts. Alignment can be taken care of when changing belts. These bases are ideal for blower, compressor, enthusiast, mixer, and pump applications where belt adjustment is required. Note: Not really for ceiling or part wall installations.
Check away ever-power wide selection of motor mounting bases which will help placement motors and change belt tension during set up and maintenance of shaded-pole and PSC motors found in fans, blowers, direct-drive heating and AC applications and more. Find adjustable metal bases, pivot bases, automatic motor bases, resilient band installation bases and more in an array of configurations. Shop ever-power today for quality engine mounting bases to help you get the job done!